Screen Printing & Embroidery Services

Screen printed patches are fabric emblems created by pushing ink through custom screens onto a durable twill or canvas blank, then cut and finished to produce crisp, single or multi-color designs. The patches can be applied to apparel, headwear, bags, and more by sewing or heat-seal backing, offering versatile branding solutions.

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SCREEN PRINTED PATCH PROCESS

ARTWORK SEPARATION & COLOR PLANNING

Artwork is divided into individual color channels, each optimized for screen printing. This ensures accurate reproduction of solid hues and subtle shading in the final patch design.

SCREEN PRINTING & FINISHING

Photo-emulsified screens are prepared for each color, then high-opacity plastisol, water based or specialty inks are deposited onto fabric. The printed fabric is then die-cut to shape, and edges are merrowed or sealed to prevent fraying and protect print integrity.

FINAL PATCH APPLICATION

Finished patches are affixed to garments, headwear, bags, and more by sewing or using heat-seal (iron-on) backing, ensuring secure, long-lasting attachment.

SCREEN PRINTED PATCH BENEFITS

DYNAMIC MULTI-COLOR DETAIL

Screen printed patches can integrate multiple colors, gradients, and fine halftones in a single patch, delivering complex, crisp transitions.

SMOOTH, LOW-PROFILE FINISH

Ultra-thin ink layers bond seamlessly to the patch substrate, creating a sleek, tactile surface that conforms naturally to curved garments and headwear without adding bulk.

DURABLE & LONG-LASTING VIBRANCY

Premium inks and sealed edges lock in color brilliance and structural integrity, ensuring patches resist fading, cracking, and peeling through repeated laundering and extended wear.

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COMMON FAQS FOR SCREEN PRINTED PATCHES

WHAT ARE SCREEN PRINTED PATCHES?
Fabric emblems produced by applying ink through custom screens onto a substrate blank, creating smooth, detailed graphics.

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HOW ARE COLOR SEPARATIONS CREATED?
Artwork is converted into separate color channels and halftone layers, each transferred onto its own screen stencil for printing.

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WHAT MATERIALS AND INKS ARE USED?
Twill or canvas blanks are most common, printed with high-opacity plastisol, water based or specialty inks designed for durability.

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WHAT APPLICATION METHODS ARE AVAILABLE?
Patches can be sewn on or applied using heat-seal (iron-on) backing for quick, secure attachment.

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WHAT IS THE MINIMUM ORDER QUANTITY?
Order minimums range from 50–100 patches per design.

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WHAT IS THE TYPICAL LEAD TIME?
Production and finishing take approximately 2–3 weeks after artwork approval.

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HOW SHOULD I CARE FOR GARMENTS WITH SCREEN PRINTED PATCHES?
Wash garments inside-out on gentle cycles with mild detergent, and tumble dry low or air dry to preserve patch integrity.

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